What Are Common Shopify Fulfillment Problems and How Do I Fix Them?

Posted On
08 Jul, 2025

What Are Common Shopify Fulfillment Problems

Shopify is a powerhouse for e-commerce. It powers millions of businesses to sell online with just a few clicks. But running a successful Shopify store involves more than just making sales. There’s more like proper order fulfillment, making customers happy with the service, etc. And many people struggle with fulfillment challenges that can lead to delays, errors, and unhappy customers. So, you’re just getting started or managing a fast-growing store, and fulfillment is one of the most important parts of your business. 

Are you worried about your Shopify problem? So, don’t be! Most Shopify fulfillment issues are avoidable with the right tools and strategies in place.

In this blog, we’ll walk you through the most common Shopify fulfillment problems and show you exactly how to fix them.

What is Shopify?

Shopify is a popular eCommerce platform that allows anyone to build and run an online store. From small businesses to big brands, millions of users rely on Shopify to sell products, manage inventory, process payments, and—yes—fulfill orders.

It’s easy to set up and user-friendly, but like any tool, it comes with its own challenges. And here we will discuss those challenges and their solutions.

Want to Sell on WooCommerce Too? Check out our step-by-step guide on how to fulfill orders in WooCommerce to keep your multi-platform operations efficient and error-free.

What is Shopify Order Fulfillment?

Shopify order fulfillment is the process that begins when a customer places an order and ends when they receive the product. On Shopify, this can include:

  • Taking the order
  • Collect the product from the warehouse
  • Picking and packing products
  • Shipping the order
  • Updating the customer with tracking info
  • Managing returns and restocks

You can fulfill orders manually, use third-party apps, or connect with fulfillment partners like warehouses and drop shipping services.

Common Shopify Problems & Their Solution

Let’s take a look at the most common issues store owners face—and how to fix them fast.

1. Delayed Shipping

Problem: Your products are shipping late, which upsets customers and increases refund requests.

Solution:

  • Set realistic shipping times in your Shopify settings.
  • Use fulfillment software like FullStro or apps like AutoDS or ShipStation to automate tracking and faster shipping.
  • Partner with reliable couriers or fulfillment centers.

2. Overselling Out-of-Stock Items

Problem: You sell an item that’s no longer in stock.

Solution:

  • Enable real-time inventory syncing using tools like FullStro or Shopify’s native inventory management.
  • Set up stock alerts and automatic “out of stock” tags.

Want to avoid inventory headaches? Learn how to reduce stockouts and overstocks with real-time tracking and keep your fulfillment process running smoothly.

3. Manual Fulfillment Takes Too Long

Problem: You’re spending hours processing orders manually.

Solution:

  • Use Shopify’s automatic fulfillment feature for digital products or simple inventory.
  • Automate tasks with fulfillment apps that handle everything from label printing to shipping.

4. Wrong Products Sent

Problem: Customers are receiving the wrong items.

Solution:

  • Implement barcode scanning systems in your packing process.
  • Use warehouse management software to reduce human error.

5. Lack of Order Tracking

Problem: Customers are constantly emailing to ask, “Where’s my order?”

Solution:

  • Integrate your store with tracking tools (like FullStro, AfterShip) to automatically send tracking info.
  • Add an order tracking page to your website.

6. Shipping Label Issues

Problem: Labels don’t print, print incorrectly, or display the wrong information.

Solution:

  • Double-check printer settings and use Shopify-supported shipping label formats.
  • Use label automation apps like FullStro, Shippo, or Pirate Ship.
  • Test-print before shipping in bulk to avoid costly mistakes.

7. App or Carrier Integration Failures

Problem: Third-party apps or carriers aren’t syncing with Shopify, causing data loss or order delays.

Solution:

  • Choose Shopify-approved and actively maintained integrations.
  • Regularly check for app updates and ensure your store is compatible.
  • Contact app support quickly when syncing issues arise.

8. Complicated Returns and Order Cancellations

Problem: You struggle to manage returns, exchanges, or cancellations efficiently.

Solution:

  • Create a clear, customer-friendly return policy and display it on your website.
  • Use FullStro or return management apps like Returnly, Loop Returns, or Shopify’s built-in return options.
  • Automate refunds and restock returned items quickly to maintain inventory accuracy.

Struggling with inventory inefficiencies? Discover how fixing them can unlock faster growth in our guide on how to fix inventory inefficiency to boost business growth.

Tips for Better Shopify Fulfillment 

Here are some quick tips to improve your fulfillment process:

  • Use automation whenever possible—it saves time and reduces mistakes.
  • Communicate clearly with your customers. Update them about order status and delays.
  • Standardize packaging for faster pick-and-pack operations.
  • Monitor analytics to identify bottlenecks and improve efficiency.
  • Plan for scale—use tools that can grow with your modern business.
  • Regularly audit your fulfillment operations for bottlenecks.
  • Train your team to follow consistent fulfillment practices.
  • Use analytics to identify where orders get stuck or delayed.
  • Enable notifications to keep customers informed at every step.

Manage Your Shopify with FullStro

If you’re looking for a reliable way to manage your Shopify store with multichannel inventory, also track orders, and simplify your Shopify fulfillment process, FullStro is the all-in-one solution you need. 

It easily syncs inventory across multiple platforms, automates order fulfillment, and helps prevent stock-outs and overselling. With real-time reports and alerts, you’ll always have full visibility into your operations. FullStro integrates effortlessly with Shopify, allowing you to manage everything from one clean, intuitive dashboard, reducing stress and saving you valuable time. 

The whole point is to bring FullStro and leave all your headaches behind and get a smooth Shopify order fulfillment for your store. 

Final Words

Fulfillment problems on Shopify are common—but they’re also solvable. Whether it’s shipping delays, inventory mishaps, or automation headaches, there’s a fix. The key is to act early, use the right tools, and keep your customer experience at the heart of everything.

Frequently Asked Questions

Go to Settings > Checkout, scroll to the Order Processing section, and select “Automatically fulfill the order’s line items”. For better control, use an app like AutoDS or FullStro.

Go to Settings > Shipping and delivery in your Shopify admin. From there, you can adjust shipping zones, rates, and carriers. Double-check your product weights and addresses, and consider using shipping apps for more advanced shipping control and automation.

Yes, Shopify is a solid option for B2B businesses. With features like custom pricing, wholesale portals, password-protected pages, and integration with B2B apps (like wholesale pricing and bulk order tools), you can tailor your store to serve business customers efficiently. For even more advanced features, Shopify Plus offers built-in B2B functionality.

Shopify will still process the order unless you’ve set inventory tracking. Turn on stock tracking and check the “Don’t allow customers to purchase this product when it’s out of stock” box in the product settings.

Go to Products > All Products, select the product you want to update, then scroll to the Inventory section. Under Fulfillment service, choose the new service from the dropdown menu. Click Save to apply the changes. Repeat for other products if needed.

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